Friday, May 30, 2025

Vertical Injection Molding Machine Market to Reach USD 1.2 Billion by 2031

 


The global Vertical Injection Molding Machine market, valued at USD 806.8 million in 2022, is set to expand at a robust CAGR of 4.3% between 2023 and 2031, reaching an estimated USD 1.2 billion by the end of 2031. This growth is propelled by technological advancements, rising demand for lightweight components across industries, and increasing integration of robotics and computerized molding processes.

 

Market Overview

Vertical injection molding machines feature a vertically oriented clamping and injection unit, leveraging gravity to enhance precision and energy efficiency. Their compact footprint makes them ideal for space-constrained production lines. Predominantly used in insert molding where pre-placed metal or other components are overmolded with plastic these machines serve diverse sectors including automotive, electronics, medical, packaging, and consumer goods.

 

Market Drivers & Trends

  1. Energy Efficiency: Vertical machines consume less energy than their horizontal counterparts by minimizing continuous movement of clamping units.
  2. Robotic Integration: Automation from component loading to part removal is driving productivity and quality. Manufacturers like Newbury offer C-Frame rotary table designs with turnkey robotic integration.
  3. Lightweight Components Demand: The shift toward lighter plastic parts in automotive and electronics for fuel efficiency and portability is boosting demand.
  4. Compact Footprint: Limited factory space in urbanized regions favors vertical designs, optimizing floor layouts.

 

Latest Market Trends

  • Hybrid Technologies: Blending hydraulic and electric drives to balance high clamping force with precision and lower maintenance costs.
  • All-Electric Vertical Machines: Gaining traction in cleanroom and medical device manufacturing for zero-emission operation.
  • IoT-Enabled Monitoring: Real-time data analytics to predict maintenance needs and minimize downtime.
  • Sustainable Materials: Compatibility with bio-based resins and recycled plastics to meet environmental regulations.

 

Key Players and Industry Leaders

·         ARBURG GmbH + Co KG

·         The Japan Steel Works, LTD.

·         Nissei Plastic Industrial Co., Ltd

·         Sumitomo Heavy Industries

·         Engel Austria

·         Milacron Holdings Corp

·         Tayu Machinery Co., Ltd

·         Wittmann Battenfeld GmbH

·         Shibaura Machine (Toshiba Machine Co., Ltd)

·         Pratishna Engineers Ltd

·         Toyo Machinery & Metal Co., Ltd.

·         Husky Injection Molding Systems Ltd.

·         Niigata Machine Techno Co., Ltd.

 

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Recent Developments

  • February 15, 2023: ARBURG’s Allrounder 470 H hybrid machine debuts, offering up to 30% energy savings and reduced carbon footprint compared to conventional models.
  • December 2022: JSW’s JLM3000-MGIIeL sets a new benchmark with its record 3,000-ton mold clamping force, addressing the needs of large-scale automotive and aerospace component production.
  • Q1 2024: Engel Austria unveiled its tie-barless vertical machine, enabling faster mold changeovers and expanded mold accessibility.
  • Q2 2024: Sumitomo introduced an integrated IoT platform across its vertical machine line, allowing remote diagnostics and process optimization.

 

Market Opportunities

  • Automotive Lightweighting: Rising adoption of plastic parts for interior panels, under-hood components, and structural elements.
  • Medical Device Manufacturing: Growth in single-use and precision-critical components, such as syringes, diagnostic cartridges, and implantable devices.
  • Consumer Electronics: Miniaturization trends demand complex, high-precision plastic housings and connectors.
  • Packaging Innovation: Demand for customized closures, caps, and tamper-evident designs in food, beverage, and personal care segments.
  • Emerging Economies: Rapid industrialization in Asia Pacific and Latin America offers new OEM and contract manufacturer partnerships.

 

Future Outlook

Analysts anticipate that continued R&D investment will yield machines with smarter controls, lower energy footprints, and greater flexibility for multi-material molding. The push toward Industry 4.0 will further accelerate adoption of vertical presses with embedded sensors, predictive maintenance algorithms, and seamless integration into fully automated production lines. By 2031, the market is expected to witness:

  • Wider Hybrid Adoption: Hybrid machines capturing significant market share by combining the strengths of hydraulic and electric systems.
  • Expanded All-Electric Use Cases: Particularly in sectors requiring ultra-clean operation and minimal noise.
  • Enhanced Circularity: Greater compatibility with recycled and bio-based polymers to meet sustainability targets.

Market Segmentation

Segment

Sub-Segment

Input Material

Plastic; Rubber; Others

Clamping Force

Up to 20 T; 21–40 T; 41–50 T; 51–70 T; 71–80 T; 81–100 T; > 100 T

Type

Hydraulic; Electric; Hybrid

Automation Grade

Automatic; Semi-automatic

End-Use

Consumer Goods; Automotive & Aerospace; Agriculture & Waste Management; Medical & Science; Electrical & Electronics; Construction; Packaging; Others

 

Regional Insights

  • Asia Pacific: Held the largest share in 2022 due to rapid automotive and consumer goods production, and ongoing urbanization driving factory expansions.
  • Europe: Accounted for 32.4% of the market in 2022, with strong demand for high-precision medical and automotive components; expected to remain stable through 2031 (~31.8%).
  • North America: Growing emphasis on reshoring and automation in plastics manufacturing; rising investment in electric vehicle components.
  • Latin America & MEA: Emerging markets for packaging and agricultural equipment parts, offering untapped growth potential.

 

Why Buy This Report?

  • Comprehensive Analysis: Detailed cross-segment and regional breakdowns, with quantitative and qualitative insights.
  • Competitive Intelligence: Company profiles of 15+ key players, including market share, financials, and strategic initiatives.
  • Future-Ready Insights: Forecasts to 2031, highlighting emerging opportunities and potential challenges.
  • Actionable Recommendations: Tailored strategies for OEMs, molders, and equipment suppliers to capitalize on market trends.
  • Format: Electronic (PDF) + Excel for easy data manipulation.

 

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About Transparency Market Research

Transparency Market Research, a global market research company registered at Wilmington, Delaware, United States, provides custom research and consulting services. Our exclusive blend of quantitative forecasting and trends analysis provides forward-looking insights for thousands of decision makers. Our experienced team of Analysts, Researchers, and Consultants use proprietary data sources and various tools & techniques to gather and analyses information.

Our data repository is continuously updated and revised by a team of research experts, so that it always reflects the latest trends and information. With a broad research and analysis capability, Transparency Market Research employs rigorous primary and secondary research techniques in developing distinctive data sets and research material for business reports.

Contact:

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Sustainable Growth: Bio-based Malonic Acid Market Set for 8.9% CAGR

 


The global bio-based malonic acid market was valued at USD 3.1 billion in 2022 and is projected to reach USD 6.6 billion by 2031, registering a robust CAGR of 8.9% during the forecast period of 2023–2031. Bio-based malonic acid, a dicarboxylic acid produced from renewable biomass such as sugar beet molasses, sugarcane bagasse, and wheat bran, is gaining traction as a sustainable alternative to petrochemical-derived malonic acid. Its versatile applications span pharmaceuticals, agrochemicals, biodegradable polymers, flavors and fragrances, and beyond underscoring its strategic importance in the transition toward a circular, bio-economy.

 

Market Drivers & Trends

  • Sustainability Imperatives: Heightened global awareness of greenhouse gas emissions and resource depletion is driving demand for bio-based alternatives. Conversion of plant-based feedstocks into malonic acid slashes carbon footprints compared to conventional petrochemical routes.
  • Favorable Regulatory Landscape: Government initiatives—such as the European Union’s Bio-economy Strategy and the U.S. DOE’s Bioenergy Technologies Office funding—are accelerating R&D investment and commercial deployment of renewable-chemistry platforms.
  • Consumer Preference Shift: Rising consumer insistence on “green” ingredients in packaging, cosmetics, and cleaning products is propelling bio-based malonic acid uptake in biodegradable polymer and solvent manufacturing.
  • Pharma & Agrochemical Expansion: Malonic acid’s role as a versatile intermediate in active pharmaceutical ingredient (API) synthesis, and as a building block for pesticides and plant growth regulators, is fueling steady market growth.

Latest Market Trends

  • Advances in Fermentation Technology: Innovations in engineered microbial strains and bioreactor design have improved yields and reduced production costs, narrowing the price gap between bio-based and petrochemical malonic acid.
  • Integration with Biorefineries: Leading players are integrating malonic acid production units into larger biorefinery complexes, leveraging shared utilities and feedstock streams to optimize economies of scale.
  • Product Diversification: Development of novel malonic acid derivatives—such as diethyl malonate for specialty fragrances and dimethyl malonate for high-performance polymers—is expanding application horizons.
  • Strategic Partnerships & M&A: Collaborative ventures between biotech firms and chemical producers are becoming commonplace to co-develop process technologies and secure feedstock supply chains.

Key Players and Industry Leaders

  • Lygos, Inc.: A pioneer in fermentation-derived specialty acids, Lygos is scaling its production technology and recently merged with Flexible Solutions International to broaden its organic acids portfolio and production capacity.
  • DMC Biotechnologies: Focused on precision fermentation, DMC is advancing cost-effective pathways for high-purity malonic acid and derivative manufacture.
  • Witte Technology GmbH: Known for its expertise in organic acid processing, Witte is expanding its European footprint and negotiating off-take agreements with bio-polymer manufacturers.
  • Emerging Players: A wave of startups in North America and Asia Pacific are entering pilot-scale operations, targeting niche applications in cosmetics and specialty coatings.

 

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Recent Developments

  • April 2022 Merger: Lygos, Inc. and Flexible Solutions International completed an all-stock merger to integrate their complementary platforms, aiming to scale production of multi-functional organic acids and meet growing sustainable product demand.
  • R&D Milestone: In late 2023, DMC Biotechnologies announced a breakthrough in strain engineering that enhanced malonic acid titers by 25%, reducing downstream purification costs.
  • Supply Chain Agreements: Witte Technology signed a three-year supply pact with a leading European bioplastics firm to deliver 5,000 tons per annum of bio-based malonic acid, commencing in 2025.
  • Grant Funding: The U.S. DOE awarded USD 10 million in Q1 2024 to a consortium led by a major chemical company to build a demonstration‐scale plant for renewable malonic acid production.

Market Opportunities

  • Biodegradable Polymer Production: As regulations on single‐use plastics tighten, demand for PLA and other biodegradable polymers—synthesized from malonic acid—will surge. This creates opportunity for specialist producers to co-locate with polymer manufacturers.
  • High-Value Derivative Applications: Development of novel esters and amides for pharmaceutical intermediates, flavorings, and specialty solvents represents a premium‐margin segment.
  • Emerging Markets: Rapid urbanization in Asia Pacific and Latin America is fueling demand for eco-friendly agrochemicals and personal care products, translating into high‐growth pockets for bio-based malonic acid.
  • Technology Licensing: Proprietary fermentation and downstream purification platforms can be licensed to regional producers seeking to enter the market, offering a low‐capex route to production.

Future Outlook
Analysts project that the global push toward decarbonization and circular‐economy initiatives will sustain double‐digit growth in bio-based malonic acid production capacities worldwide. By 2031, technological advances are expected to reduce production costs by 15–20%, while capacity expansions in North America, Europe, and Asia Pacific will meet burgeoning demand. Collaboration between chemical companies, biotech innovators, and government agencies will be critical in driving process efficiency gains and unlocking new applications.

 

Market Segmentation

  • Feedstock
    • Corn Stover
    • Sugarcane Molasses
    • Beet Molasses (dominant segment, cost-effective and high-sugar content)
    • Others (wheat bran, forestry residues)
  • Application
    • Chemical Intermediate
    • Natural Preservative Additive
    • Pesticides Production
    • Active Pharmaceutical Ingredient
    • Biodegradable Thermoplastic (e.g., PLA)
    • Flavors & Fragrances
    • Others
  • End-Use Industry
    • Paints & Coatings
    • Electrical & Electronics
    • Food & Beverages
    • Agriculture
    • Pharmaceutical
    • Packaging
    • Cosmetic
    • Others
  • Region
    • North America (strong pharmaceutical and biotech hub)
    • Europe (strict environmental regulations driving bio-chemicals)
    • Asia Pacific (rapid industrialization and agricultural growth)
    • Latin America (rising agricultural applications)
    • Middle East & Africa (nascent market, infrastructure constraints)

Regional Insights
Asia Pacific led the market with a 31.4% share in 2022, driven by high rice and sugarcane production in India and China, supporting abundant feedstock supply and low operating costs. North America and Europe follow closely, propelled by well-established biotech clusters and stringent environmental mandates favoring bio-based chemicals. Latin America and MEA markets are expected to register moderate growth, contingent on infrastructure development and regulatory support.

Why Buy This Report?

  • Comprehensive Analysis: In-depth coverage of market drivers, restraints, opportunities, and emerging trends.
  • Forecast Accuracy: Detailed 2023–2031 forecasts, backed by proprietary models and expert interviews.
  • Competitive Intelligence: Profiles of leading and emerging players, including strategy assessments and financial performance.
  • Segmentation & Regional Breakdowns: Granular insights by feedstock, application, end-use, and geography.
  • Actionable Recommendations: Strategic guidance for market entry, investment, and product development.

 

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About Transparency Market Research

Transparency Market Research, a global market research company registered at Wilmington, Delaware, United States, provides custom research and consulting services. Our exclusive blend of quantitative forecasting and trends analysis provides forward-looking insights for thousands of decision makers. Our experienced team of Analysts, Researchers, and Consultants use proprietary data sources and various tools & techniques to gather and analyses information.

Our data repository is continuously updated and revised by a team of research experts, so that it always reflects the latest trends and information. With a broad research and analysis capability, Transparency Market Research employs rigorous primary and secondary research techniques in developing distinctive data sets and research material for business reports.

Contact:

Transparency Market Research Inc.
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1000 N. West Street,
Suite 1200, Wilmington, Delaware 19801 USA
Tel: +1-518-618-1030
USA - Canada Toll Free: 866-552-3453
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Email: sales@transparencymarketresearch.com

Wednesday, May 28, 2025

Precision and Automation Drive GMC-Based Motion Controller Market Expansion

 


The global GMC (General Motion Control) based motion controller market was valued at US$ 800.0 million in 2022. Driven by industrial automation, safety integration, and the shift toward smart manufacturing, the market is projected to advance at a compound annual growth rate (CAGR) of 11.4% from 2023 through 2031, reaching US$ 1.9 billion by the end of 2031. General motion control systems offer precise regulation of velocity, position, and torque for both linear and rotational electro-mechanical devices capabilities that are increasingly indispensable across packaging, food & beverages, electronics assembly, robotics, and more.

Market Drivers & Trends

  • Safety-Integrated Motion Control: Historically, motion and safety systems were separated; today, integrated platforms embed dual‑circuit safety features directly into motion controllers, significantly reducing occupational hazards. This convergence not only controls torque and speed but also actively alerts operators via safety protocols when parameters exceed defined thresholds.
  • Adoption of PC‑Based Systems: PC‑based motion control solutions comprising motion cards, programmable automation controllers (PAC), and remote I/O modules are gaining traction due to cost‑effectiveness, higher reliability, and seamless EtherCAT networking. Their flexibility supports multi‑axis, synchronous motion, minimizing setup costs and eliminating the need for third‑party software.
  • Automation for Operational Efficiency: As manufacturers pursue higher throughput with lower labor costs, the demand for automated GMC controllers soars. Smart factories leverage motion‑guided vision systems that combine code reading, inspection, and motion control in a single platform, maximizing machine uptime and throughput.

 

Latest Market Trends

  • Motion‑Guided Vision Integration: Leading OEMs are launching controllers that fuse vision modules with motion algorithms. By enabling real‑time code reading and defect inspection inline, these hybrid solutions reduce external inspection equipment and accelerate production cycles.
  • Advanced Safety Functionalities: Next‑generation platforms now support safe‑drive functions—such as safe torque off (STO) and safe speed monitoring (SSM)—directly on the motion controller. This trend of “safety by design” shortens time‑to‑market for customer applications and simplifies compliance with global safety standards.
  • Cloud‑Enabled Performance Analytics: Enhanced connectivity features allow controllers to stream operational data to cloud analytics engines. Manufacturers gain predictive maintenance insights and can optimize production through machine‑learning models trained on field data.

 

Key Players and Industry Leaders

The GMC based motion controller market is highly consolidated, with major automation and electrical giants driving innovation through both organic R&D and strategic acquisitions. Notable players include:

  • ABB Ltd.
  • Allied Motion Inc.
  • Delta Electronics, Inc.
  • Fuji Electric Co. Ltd.
  • Mitsubishi Electric Corporation
  • National Instruments, Inc.
  • Omron Corporation
  • Rockwell Automation Inc.
  • Schneider Electric S.E.
  • Siemens AG
  • Toshiba Corporation
  • YASKAWA Electric Corporation
  • Yokogawa Electric Corp.

These firms differentiate via integrated safety offerings, vision‑motion convergence, and cloud connectivity, while reinforcing their portfolios through mergers and partnerships.

 

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Recent Developments

  • December 2023: Mitsubishi Electric inaugurated a smart manufacturing facility in the Talegaon Industrial area, Maharashtra, India, to ramp up advanced factory automation system production—underscoring India’s growing importance in global automation supply chains.
  • October 2023: Rockwell Automation extended its partnership with Microsoft to integrate generative AI into industrial automation design, aiming to accelerate development cycles for control system architectures.
  • September 2023: Allied Motion completed the acquisition of Sierramotion Inc., enhancing its mechatronics solutions for industrial, medical, semiconductor, and defense customers.

 

Market Opportunities

  • Emerging Economies’ Automation Wave: As manufacturing hubs in Southeast Asia and Latin America upgrade legacy plants, demand for cost‑effective PC‑based controllers will surge.
  • Retrofit & Modernization Projects: Aging machinery in Europe and North America offers retrofit opportunities; integrated motion and safety controllers provide a turnkey path to digital transformation.
  • SME Adoption of Industry 4.0: Small and medium enterprises, once deterred by high entry costs, can now leverage compact, modular GMC controllers to achieve scalable automation.

 

Future Outlook

Looking ahead to 2031, the GMC based motion controller market will be shaped by:

  • Convergence of AI and Motion: Predictive motion profiles driven by artificial intelligence will enable adaptive control, reducing cycle times and energy consumption.
  • Edge‑to‑Cloud Ecosystems: Hybrid architectures will distribute control tasks between local edge devices for real‑time safety functions and cloud platforms for long‑term analytics.
  • Regulatory Alignment: Tighter global safety regulations—particularly in pharmaceuticals and food processing—will accelerate the uptake of controllers with built‑in certification for functional safety (e.g., SIL, PL).

Market Segmentation

The report provides a detailed breakdown by:

Segment

Sub‑segments

Type of Axis

Single Axis, Multi Axis

Product

PLC‑based, Standalone, PC‑based

Precision

Standard, High Precision, Very High Precision

Network Communication

EtherCAT, Ethernet/IP, PROFINET, Others

Application

Electronics & Assembly, Food & Beverages, Medical & Scientific, Robotics, Packaging & Labeling, Printing, Machine Tools, Flat Panel Display, Semiconductor, Non‑industrial, Others

 

Regional Insights

  • Asia Pacific: Held the largest share in 2022 and is expected to maintain leadership through 2031, driven by relocating manufacturing units, low labor costs, and government support for automation.
  • North America: A key market due to high adoption of AI and robotics; home to many early adopters of PC‑based motion solutions.
  • Europe: Strong retrofit demand and stringent safety regulations create steady growth.
  • South America & Middle East & Africa: Emerging investments in food processing and pharmaceuticals open new corridors for GMC controller deployment.

 

Why Buy This Report?

  • Comprehensive Coverage: Historical data (2017–2021), detailed segmental and regional forecasts up to 2031, and in‑depth qualitative analysis.
  • Strategic Insights: Porter’s Five Forces, value chain analysis, key trends, drivers, restraints, and opportunities.
  • Competitive Intelligence: Company profiles with product portfolios, financials, strategic initiatives, and market share analysis.
  • Decision‑Making Support: Data‑driven direction for product launches, partnerships, and M&A activities in the motion control ecosystem.
  • Format: Electronic delivery in PDF and Excel, enabling seamless integration into strategic planning processes.

 

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About Transparency Market Research

Transparency Market Research, a global market research company registered at Wilmington, Delaware, United States, provides custom research and consulting services. Our exclusive blend of quantitative forecasting and trends analysis provides forward-looking insights for thousands of decision makers. Our experienced team of Analysts, Researchers, and Consultants use proprietary data sources and various tools & techniques to gather and analyses information.

Our data repository is continuously updated and revised by a team of research experts, so that it always reflects the latest trends and information. With a broad research and analysis capability, Transparency Market Research employs rigorous primary and secondary research techniques in developing distinctive data sets and research material for business reports.

Contact:

Transparency Market Research Inc.
CORPORATE HEADQUARTER DOWNTOWN,
1000 N. West Street,
Suite 1200, Wilmington, Delaware 19801 USA
Tel: +1-518-618-1030
USA - Canada Toll Free: 866-552-3453
Website: https://www.transparencymarketresearch.com
Email: sales@transparencymarketresearch.com

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