Industrial IoT and Automation Fuel Growth in Programmable Logic Controller Market

 

The global programmable logic controller (PLC) market, valued at US$ 11.6 Bn in 2022, is forecast to grow at a CAGR of 4.7% between 2023 and 2031, reaching a market value of US$ 17.2 Bn by the end of 2031, according to the latest industry insights. This growth is propelled by a surge in demand for industrial automation, smart manufacturing, and increased integration of the Industrial Internet of Things (IIoT).

 

Market Overview: A programmable logic controller (PLC) is a digital computer used to automate electromechanical processes, particularly in manufacturing environments. These devices are integral to the efficient operation of assembly lines, robotic devices, and any activity requiring high-reliability control and ease of programming. With increasing adoption across automotive, food & beverage, chemical, energy & utility, and construction industries, the global PLC market continues to expand in scope and application.

 

Market Drivers & Trends

The rising trend of smart factories and Industry 4.0 is among the most significant growth drivers. Manufacturers are increasingly adopting automation to reduce operational costs, improve productivity, and enhance precision. PLCs play a critical role in this transformation by allowing control over complex industrial processes with minimal human intervention.

Additionally, the growing need for data-driven decision-making, along with advancements in machine learning and artificial intelligence, is leading to deeper integration of PLCs in industrial settings. As automation becomes central to production and operational strategies, the demand for PLCs is expected to surge further.

 

Latest Market Trends

One of the most notable trends is the shift toward modular PLCs, which accounted for over 68.2% of the market share in 2022. These PLCs are gaining popularity due to their scalability and suitability for large-scale, complex automation tasks. Modular systems offer higher flexibility, can handle thousands of inputs/outputs, and support multitasking environments—making them ideal for high-volume manufacturing operations.

Another trend is the miniaturization of PLCs, which supports their deployment in compact systems and small machinery, especially in consumer electronics and smaller automated units.

 

Key Players and Industry Leaders

The competitive landscape is fragmented yet dominated by global industrial automation giants. Leading companies in the PLC market include:

• Siemens
• Rockwell Automation
• Mitsubishi Electric Corporation
• Schneider Electric
• OMRON Corporation
• ABB
• Panasonic Corporation
• Bosch Rexroth Corporation
• Delta Electronics, Inc.
• Honeywell International Inc.

These companies continue to drive innovation through strategic partnerships, R&D investments, and product expansions to enhance their market share and global footprint.

 

Recent Developments

• Crouzet, in December 2022, launched Millennium Slim, the slimmest PLC in the world, tailored for compact industrial applications.
• In July 2022, OMRON Corporation introduced the CP2E Micro PLC, designed for smaller devices and capable of data collection and machine-to-machine communication. This supports low-cost automation solutions for small- and mid-sized enterprises.
• Electronics Corporation of India Limited (ECIL) released its own PLC and SCADA software in May 2022, targeting industrial control applications in Indian manufacturing ecosystems.

These product introductions underline the market’s commitment to technological advancement and responsiveness to evolving industrial demands.

 

Market Opportunities

The expansion of material handling systems, especially in e-commerce logistics, warehousing, and food processing industries, presents substantial growth potential for PLC integration. In material handling, PLCs streamline storage, movement, and tracking—drastically improving throughput and inventory management.

Additionally, the increasing popularity of energy-efficient manufacturing and sustainability initiatives provides ample opportunity for advanced PLC systems that help monitor and reduce energy consumption across production lines.

 

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Future Outlook

The future of the programmable logic controller market lies in enhanced interoperability, cloud integration, and edge computing. With greater reliance on smart infrastructure and connected devices, PLCs are expected to evolve into more intelligent, connected controllers.

The incorporation of AI-powered PLCs is expected to revolutionize industrial automation by enabling predictive maintenance, self-diagnosis, and adaptive process control. As PLCs continue to advance, their use will extend beyond industrial sectors into smart cities, transportation systems, and building automation.

 

Market Segmentation

By Offering:

• Hardware: CPU, I/O Modules, Power Supply, Memory System
• Software
• Services

By Type:

• Compact PLC
• Modular PLC
• Nano, Micro, Small, Medium, and Large PLCs

By Application:

• Material Handling
• Packaging & Labeling
• Process Control
• Safety Monitoring
• Energy Management
• Home & Building Automation
• Industrial Equipment Control

By End-use Industry:

• Automotive
• Energy & Utilities
• Food & Beverage
• Pharmaceuticals
• Construction
• Oil & Gas
• Semiconductors & Electronics

 

Regional Insights

Asia Pacific held the largest market share of 36.3% in 2022, led by strong industrial growth in China, Japan, South Korea, and India. The increasing demand for smart manufacturing systems and compact automation solutions in the region is expected to maintain its dominance through 2031.

North America, with a market share of 26.4% in 2022, continues to grow due to early adoption of factory automation and significant investment in smart infrastructure in the U.S. and Canada.

Europe remains a hub for automation technology innovation, with countries like Germany, the U.K., and France focusing on Industry 4.0 implementation across automotive and manufacturing sectors.

 

Why Buy This Report?

This comprehensive report offers:

• Detailed market size, forecast, and growth rate
• In-depth competitive landscape and company profiling
• Analysis of key market drivers, trends, and opportunities
• Region-wise breakdown for strategic decision-making
• Porter’s Five Forces, value chain, and trend analysis
• Insights into technological developments and their impact
• Market segmentation for customized investment strategies

With expert analysis and forward-looking insights, this report serves as a valuable resource for stakeholders, investors, industrial engineers, and policymakers seeking to navigate and capitalize on the fast-evolving programmable logic controller market.

 

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